© Copyright to VL Offshore LLC, 2016
VL Offshore LLC
16360 Park Ten Place Suite 123
Houston, Texas 77084
Y-Wind Semi-Submerssible
The Y-Wind Semi platform (foundation) is the most technically
robust, cost-effective and adaptable floating foundation for offshore
wind. Y-Wind is the result of extensive offshore engineering expertise
and thorough life cycle cost analysis of the critical engineering
challenges and key cost drivers of floating wind. The Y-Wind platform
is designed by VL Offshore (VLO) incorporating and expanding their
extensive engineering and design expertise established over the
decades from various offshore projects in Semi-submersible, TLP and
Spar platforms. VLO’s team consists of key discipline engineers for
the floating wind in naval architecture, structure, mooring and
anchor, marine system, power cable and installation.
The Y-Wind design resolves key technical challenges and minimizes
costs from the concept design all the way up to decommissioning
including engineering, hull fabrication, tower integration, platform
transport and O&M. The result is a platform that facilitates turbine
performance to maximize revenue and that has low CAPEX and OPEX
over the life of the platform. The platform can be utilized to support
a range of turbine sizes from 2MW to 10+MW and of either
Horizontal Axis Wind Turbine (HAWT) or Vertical Axis Wind Turbine
(VAWT) configurations.
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Innovative Design for Improved Platform Performances and
Low Cost
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Design Strategies
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Improved Hydrodynamic Technology
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Scalability
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Minimum Ballasting Operations
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Engineered for Constructability
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Flexibility of Mooring System Selection with Low Cost
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Design Standards
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Y-Wind 5MW Platform Particulars
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Y-Wind 5MW Design Validation
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Low Cost Operations for Tower Integration and Platform
Installation
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Lowest Cost Maintenance
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Economic Analysis - Internal Rate of Return (IRR) Estimates
using Y-Wind
Innovative Design for Improved Platform Performances and
Low Cost
Y-Wind semi platform comprises one center column to support the
wind turbine, three outboard columns and pontoons connecting the
center and outer columns which forms an “Y”-shaped hull. No
bracings and deck structures are configured, which removes the
potential slamming or airgap that can increase structural stresses.
The platform dimensions are optimized to fit a wide range of
approved fabrication yards and to minimize every associated cost
from fabrication to installation and O&M. With one of the lowest steel
weight to turbine power ratios, fabrication costs are the lowest
possible. With its characteristic shallow draft, quayside access is
available for tower integration and maintenance at more ports,
harbors and fabrication yards worldwide than competing foundation
designs. Y-Wind’s shallow draft hydrostatic characteristics ensures
stability during quayside tower integration, transit to installation,
mooring connection and quayside access for maintenance.
Furthermore, Y-Winds hydrostatic and hydrodynamic features results
in low mean inclination angle during power production and reduced
motions which improve the turbine performances without the need
for using any expensive and complex active ballasting system.
Innovative Motion Attenuating Structures (MAS) are attached to the
foundation which reduce platform responses significantly, but without
increasing platform overall length (or width). Y-Wind foundation can
be configured with various MAS shapes and arrangements to improve
and tune the platform’s hydrodynamic performance according to site
specific criteria.
Design Strategies
The general industry trend is to use bigger turbines offshore to
produce more power and lower the cost per MW installed. However,
a bigger turbine requires a larger floating foundation to support the
turbine weight and aerodynamic loads. The large platform has some
economy of scale advantages but also has several disadvantages in
constructability of the platform, especially by limiting fabrication yard
selection by requiring larger fabrication capacity and deeper water
depth at quayside to integrate the tower and turbine. All these
disadvantages increase the life-cycle cost of the very large floating
wind platform. The Y-Wind foundation is designed to be cost effective
across a wide range of turbine sizes and from the first unit onwards.
VLO Engineers considered every critical cost driver associated with
the performance, constructability, shipyard water depth and capacity,
and execution to develop Y-Wind to be as cost-effective as possible.
Factors considered include:
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Proper platform size to fit for local shipyard which improves the
constructability
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Ease of fabrication of platform for constructability
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Shallow lightship draft to meet fabrication yard (or port) water
depth
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No requirement of dedicated expensive vessel for wet-tow and
installation
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Sufficient self-buoyancy to give stability during tow and
installation, including for return to quayside for maintenance
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Low mean heel angle of platform during power production to
improve the power production
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Passive ballasting operation to negate the need for expensive
active ballasting systems on the foundation
Improved Hydrodynamic Technology
The Y-Wind semi platform can be configured without MAS or with
several options of MAS: from narrow to wide, with porosity, or edge
shaping to tune the platform responses depending on site metocean
conditions. The MAS significantly reduce the responses of the
platform dynamic motions, mooring loads and accelerations at
turbine nacelle. The improved platform responses ensure maximum
power output and increase turbine reliability, thereby increasing
revenue and reducing O&M costs.
Scalability
Y-Wind platform can be readily scaled to accommodate various
turbines from small to large power turbines. Sample series of the Y-
Wind Semi designs for 3 MW, 5 MW, 6 MW and 8 MW horizontal axis
wind turbines have been evaluated across a wide range of potential
wind farm sites.
Minimum Ballasting Operations
Passive ballasting or de-ballasting is utilized during the platform
installation at site. Once the platform is connected to the pre-laid
mooring lines, no further ballasting or de-ballasting operation is
required for the life time. This simple ballasting operation removes
the risk of the ballasting system failure and has significantly lower life
cycle cost compared to an active ballasting system.
Engineered for Constructability
Y-Wind consists of a simple structure combination of three columns
and pontoons with no complex bracings and no deck. The Y-Wind
structure is designed to enable fast and low-cost series fabrication in
shipyards with standard procedures and equipment readily available.
The structural arrangement of the foundation is based upon a
stiffened panel assembly, which is the least costly offshore framing
construction method.
Flexibility to select fabrication yard: The Y-Wind design requires
smaller yard space and allows for local fabrication in many qualified
yards. The optimized draft and breadth of Y-Wind fits many qualified
fabrication yards worldwide.
Flexibility of Mooring System Selection with Low Cost
Station-keeping (mooring) system is the most critical item of Y-Wind
for both its robustness and cost so that highly experienced engineers
have been involved to access the Y-Wind functions under the various
design load cases (DLCs) including power production, extreme and
survival sea states.
Mooring line material (chain, wire, poly) and anchor type (drag,
suction pile) will be selected depending on the site water depth and
soil properties with minimal. The mooring options are iterated to
derive the most cost-effective solution without reducing platform
performance.
The current Y-Wind design uses non-redundant mooring lines with
increased factor of safety recommended by ABS. With no changes to
the overall design and minimal cost increase, additional mooring lines
can be added to improve the redundancy if requested by operators.
Design Standards
The Y-Wind Semi platform is designed to fulfill the requirements of
turbine performance, global performance, hydrostatic stability,
structural integrity and longevity, mooring, power cable, and
installation. The current Y-Wind hull and mooring design complies
with ABS Guide for Building and Classing Floating Offshore Wind
Turbine Installations, while the dynamic power cable meets the
requirements in API 17J (or DNVGL-ST-0359). Design verifications
covers the DLCs in ABS for the transit, power production, extreme
and survival conditions. Relevant corrosion and marine growth
developed in the design life are considered for the platform hull and
mooring design, based on the ABS recommendations.
In addition, Y-Wind is engineered to limit the platform mean and
maximum heel angles below 4 and 10 degrees, respectively during
power production. Maximum accelerations are below 0.4g in the
vertical and horizontal directions.
Other classification society rules can be accommodated for site
specific wind farm developments.
Y-Wind 5MW Platform Particulars
Among the set of Y-Wind designs, a typical Y-Wind 5 MW platform is
summarized in Table below. Y-Wind 5MW can be economically
installed and operated at water depths of 40m and deeper.
Y-Wind 5MW Design Validation
Y-Wind 5MW design has been validated through extensive
simulations against the ABS offshore floating wind platform design
criteria in hydrostatic stability, platform global performances,
structural design, and mooring design. Representative US offshore
metocean conditions with an assumed water depth of 200 m were
utilized for the fully coupled analysis. However, these conditions may
cover the conditions for the most offshore locations worldwide so
that the current Y-Wind design can be directly used for those
offshores, with minor modification if necessary.
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Naval architecture model testing: Model testing was also
carried out to evaluate the MAS performances for the various
configurations. The MAS are proven to be very excellent to
dampen the platform motions.
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Structural Analysis: A global FEA structural model was
developed and used to analyze operating, extreme and survival
load cases. Model analysis confirms that the overall structural
design including MAS is conservative. Platform structures could
be optimized once a specific site for the platform is confirmed.
Analysis confirms that critical pontoon and column connections
stresses are within expected ranges and preliminary
assessments indicate that the life of those critical connections
will be within design requirements for the design verification
case considered (200m water depth, US location).
Model review also suggests that further design refinement of
secondary structures and will likely result in additional steel weight
and hence cost savings.
Low Cost Operations for Tower Integration and Platform
Installation
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Quayside tower integration: The hull with its very shallow
draft allows quayside integration of the wind turbine at most
local shipyards or ports. Quayside lift and integration of the
tower, turbine and blades are the lowest cost execution
strategy. Other execution methods are between 5 to 38 times
more expensive.
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Flexible tow and installation operations: The Y-Wind
platform can be towed into position by less costly and readily
available tugs (vessels of opportunity). Shallow transit draft
with sufficient self-buoyancy for stability during the tower
integration, wet-towing, installation and repair provides high
flexibility to use local low-cost vessels (tugs) for those
operations. Minimal use of mooring line pulling winch enables
quick and simple mooring line connection to the platform.
All these features contribute to produce a flexible execution design to
realize the lowest possible execution (CAPEX) costs for a given wind
farm site.
Lowest Cost Maintenance
On-site regular maintenance is expected like fixed wind foundations.
However, for the case of major repair of the turbine, the shallow
platform draft of Y-Wind also allows for quayside (or dockside)
turbine maintenance. Dis-connectable mooring enables to bring the
platform to quayside for major turbine maintenance and repair, if
required.
After quayside repair the Y-Wind platform is then towed back to site
and reconnected to the mooring lines. Repair operations quayside are
significantly less costly and less risky than undertaking repairs at site
with a floating crane, or even in sheltered coastal water with a
floating repair vessel. Major repair costs near shore or offshore are
between 3 to 8 times more costly than completing repairs quayside
(including towing of the platform from site to quayside to reinstalling
at site).
All these features result in the lowest possible maintenance costs
(OPEX) over the life cycle for a given wind farm site.
Economic Analysis - Internal Rate of Return (IRR) Estimates
using Y-Wind
The engineering design for Y-Wind incorporated extensive analysis on
achieving a superior performing floating foundation at the lowest
cost possible. Expanding upon this cost analysis, VLO has completed
economic analysis to assess the commercial suitability of Y-Wind for
several potential floating offshore wind farms. Economic analysis
incorporates local input in the construction, installation and support
of Y-Wind, local economic conditions and conservative factors for the
sites evaluated. The economic analysis suggests that Y-Wind is a
commercially viable solution for many sites, today. Most applications
of Y-Wind can be commercially viable without any government
subsidies. Small numbers of Y-Wind will also be commercially viable;
large numbers of Y-Wind units are not necessary to achieve
economies of scale and commercial viability as is necessary with
other foundation designs. A set of Internal Rates of Returns for some
potential wind farm sites is provided in the following figure.
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